New high transfer efficiency spray system for solder mask of Shimada Appli G.K.

The miracle of select spray with high transfer efficiency spray for photo solder mask coating by Shimada Appli G.K. High Transfer Efficiency、Thick Film excellent thickness uniformity、No Bubble. The film-forming reach to the corrugated surface is outstanding. This select spray gun is used for thin film coating with solventborne coating material, dispersion coating material and waterborne material. The select spray gun can spray nano-evenness coating with automatic gun to use 3 dimensions axis (X-Y-Z) robot driven by thin film coating software. This is a spray gun that circulates around the liquid that contains phosphor and is sprayed. Coating transfer efficiency of solder mask ; Screen printing ７～８square m/kg, Conventional spray system 4 square m/kg　------ ＠20-25μｍ（Dry）, →FSCC06 Select spray system 5～6 square m/kg -

 

https://www.youtube.com/watch?v=mVXts_NrdsQ

セレクトスプレーガンの構造 ２つの機能の併用でセレクトスプレー実現！

２つの機能の併用でセレクトスプレー実現！

スクリュー通路を有する霧化エア―延伸部と、旋回溝を有する星形形状の霧化エアー吹出し口の併用で液ミストの飛散を抑えた高微粒化のマスクレスの「セレクトスプレー」が生まれます。

 

Select spray gun(No masking painting without scattering)

We accomplished by applying special air flow dynamics.By coating with this painting gun, the coating on the pin tip of the PCB is outstanding.By making this gun highly atomized, the drying efficiency is better than other construction methods.

https://www.linkedin.com/feed/update/urn:li:activity:6337917779508846592

Micro spray gun developed from new fluid technology! Liquid material with viscous difficulty up to now can also be sprayed selectively to the local area.

https://www.youtube.com/watch?v=qh4uTWjNbiA

◇マスキング塗布作業の解消　⇒作業効率改善

◇中高粘度液体の原液を希釈無で塗布可能⇒コスト削減、CO2削減環境改善。

◇水性材料でも溶剤系材料と同レベルの乾燥速度を実現。

◇ 旋回流を有したスプレイパターン⇒凹凸表面にも垂れやタマリのない成膜を　形成可能。

 

Striped coating of water-based paint by FS Select spray gun.（マスクレスのセレクトスプレー）

Striped coating of water-based paint by FS Select spray gun.

FSCC06セレクティブコーターは各種塗料、機能性液体材料をマスクレスでスプレーコーティングが可能なセレクトスプレーとして開発されました。（特許、実案取得済）

 

1 mm width spray pattern of the functional coating

Thin film spray coating of 1 mm width of the functional coating material by FSCC06 Selective Spray Coater. 1. Material type:Water-based functional material viscosity : 40CPS（NV20%) 2. Coating width: 1mm 3.Drying time:within 5 second 4.Line speed: 30m/min 5.Film thickness:0.5 micron（Dry)

https://www.youtube.com/edit?o=U&video_id=hBxm6PHBpP0

Application Sample:https://www.linkedin.com/feed/update/urn:li:activity:6206311570641948672

The thin line spray pattern of the 0.7mm

FSCC select spray coating perfomance 8

Best covering by the best deposit efficiency.FSCC06 Selective Spray Coater valve could coat the color paint in the 1mm width line ditch without masking by 0.7mm width spray pattern line. （Patent acquisition ) 

An attachment picture is the 0.7mm width continuous spray coating line applied in FSCC06 Selective Spray Coater System.

The leaf form nozzle which can be diffused.

The leaf nozzle is favorable.
The leaf form nozzle was improved the nozzle for washing, for water application and liquid coating nozzles. The feature of a leaf form nozzle is making it breathe out in high-speed self-oscillating operation of per 10ms or more cycles.
It became possible to carry out self-amplitude of the flow of particle jet of the spraying fluid atomized in compressed air with a leaf form nozzle in the fixed direction. Water ,the liquid for a functional coating ,and the flow of particle jet of a paint were used, and it became possible to carry out amplitude injection at the subject. Liquid viscosity is possible in the range of 5 to 100 cps.The prevention effect of rebound is acquired by the subject and the extensive improvement of the coating efficiency is carried out by the discharge of high-speed self-oscillating operation of a leaf nozzle.

https://www.youtube.com/watch?v=CD-BGiQtRYg

Spray leaf nozzle

 

We'll open new spray valve at a Monozukuri exhibition in Tokyo Dome.

We'll open it for the first time at a exhibition in Tokyo Dome on the day after tomorrow.This valve is innovative invention of a spray system.

 

New-style coating spray gun appears.

SHIMADA APPLI G.K.

 Shimada Appli G.K. has developed new conformal coating valve by which coating in a detail is possible without multi-coating ,dispense gun. (Patent pending) This is FSCC07 Selective micro valve.

Selectable coating  used by low and middle viscosty material.   　　　

     Water-based material , Solvent-less material

        (10-1500CPS)

      Solvent type material (10-1000CPS)

 It's possible to reduce dryness speed substantially.     　

　  The touch drying time：　Shortening of less than 50%

       Consumption of the solvent：Reduction of more than 60%　

　　 Film thickness of the sharp edge part：  Improvement of

        more than 200%　　　

Pattern　width : 1.5～12㎜　（It's variably automatically.）

にほんブログ村

The challenge of micro-encapsulation on food flavors by dual FS type micro spray valves

Encapsuration of functional compounds by crystal transformation.  

Dual FS micro spray valves make best atomiization and most suitable dryness speed.

Transfer efficiency is 90-97&, no clogging.