The service life and efficiency of CNC milling machines and CNC machining centers depend not only on the accuracy and performance of the milling machine itself, but also on the correct use and maintenance of it.
Correct use can prevent equipment from abnormal wear and avoid sudden failures. Careful maintenance can keep the equipment in good technical condition, delay the aging process, detect and eliminate failures in time, prevent problems before they occur, and prevent vicious accidents from occurring, thereby ensuring safety run.
The main contents of the maintenance and maintenance of CNC milling machines and CNC machining centers are as follows:
1) Keep the environment tidy.
CNC milling machines and CNC machining centers have certain requirements for the use environment. The environment must be kept clean and tidy, avoid too wet, avoid too much dust, and especially avoid corrosive gases.
A clean environment has a significant effect on reducing the wear and corrosion of the guide rail surface of the milling machine, preventing damage to electrical components, and extending the trouble-free operation time of the milling machine.
2) Keep the machine clean.
For the operators of CNC milling machines and CNC machining centers, cleaning the milling machine at any time is also an important part of the job duties. It is necessary to wipe the main parts (such as the workbench, the exposed guide rail, the operation panel, etc.) every shift.
Before work, the rail surface must be cleaned with a soft cotton yarn and lubricated to prevent corrosion of the rail surface. Thoroughly clean and wipe the machine once a week, such as the dust filter of the cooling device of the electrical cabinet, the filter of the compressed air system, and the cutting in the cutting fluid tank.
BF-858V cnc vertical machining center
3) Regularly inspect all parts of the machine.
The hydraulic system, lubrication system, cooling system, emergency stop button, and travel limit switch of the CNC milling machine are equal to the safety-relevant parts of the equipment. Frequent inspections are needed to detect problems in time and eliminate hidden dangers.
The wear and tightness of transmission belts, the cleanliness of hydraulic oil, lubricating oil and cutting fluid, the wear of electric motors and tachogenerator brushes, and circuit breakers, contactors, relays, and single-phase arc extinguishers must be checked regularly.
4) Prevent the machine from running with failure.
Once the equipment fails, it should stop processing immediately, analyze the cause of the failure and eliminate the failure before continuing operation. It is forbidden to run the milling machine under fault conditions, otherwise the equipment may be seriously damaged.
5) Timely adjustment.
After working for a long time, the backlash of the screw will increase, which will cause the positioning accuracy and repeated positioning accuracy of the milling machine to deteriorate. There will also be a large gap between the guide rail and the insert, which affects the machining accuracy of the machine.
6) Replace the wearing parts in time.
After the transmission belt, bearing and other accessories are damaged, they should be replaced in time to prevent equipment and personal accidents.
7) Always pay attention to the grid voltage.
The numerical control device usually allows the grid voltage to fluctuate within the range of 10%. If it exceeds this range, it will cause the system to malfunction and even damage the system. If the grid voltage fluctuates greatly, it is better not to start the CNC milling machine, and the CNC milling machine can only be used after taking voltage stabilization measures.
8) Replace the storage battery regularly.
Most CNC systems are equipped with batteries, and the power-off devices in the system are used as power sources to store data. When the battery voltage is insufficient, the system will give an alarm prompt. At this time, the battery should be replaced in time to prevent system data loss during power failure.
9) Increase the operating rate of the machine as much as possible.
Newly purchased CNC milling machines and CNC machining centers tend to have relatively large failure rates in the early stages of use. Users should make full use of the machine tool during the warranty period to expose their weak links as early as possible in order to be resolved during the warranty period.
When the machine is not working, it should be powered on regularly, and run for about 1 hour each time to remove or reduce the humidity in the milling machine by using the heat generated during the milling machine operation.
Regarding the safe operation, maintenance and maintenance of CNC milling machines and CNC machining centers, every CNC milling machine and CNC machining center machines manufactured by Baoke have detailed machine manuals. Enterprises should formulate standardized, standardized, and process-oriented equipment management systems according to different actual situations, so that each CNC milling machine and CNC machining center machine tool equipment can create value and wealth for the enterprise.
Within the whole park, in the newly built network system, where there is a network, front-end acquisition equipment and monitoring workstation can be applied to build the network monitoring system according to requirements.Moreover, there is no need to simulate the monitoring matrix, video distributor and other intermediate devices, so as to avoid the signal interference phenomenon caused by the repeated forwarding of video image information.For managers, the monitoring system based on computer network is not limited by time and place, and can be monitored at any time according to the need under the condition of authorization. It is quite convenient to realize plug and play and see immediately.
Digital transmission, lossless forwarding
IP camera wifi monitoring system of video signals, is a network camera or video server front-end analog-to-digital conversion finished, directly on the computer network for transmission, even if the video signal was forwarded to the system application layer, also won't appear multilayer forward to reduce the phenomenon of image quality, is the best choice for large and dispersed geographic area monitoring and control system.
Standardization and openness
The network protocol of the whole monitoring system adopts the standard TCP /IP protocol to realize the image, data transmission and sharing in the network system.At the same time, the use of computer video processing technology can be used for building perimeter prevention and alarm system, patrol system, parking vehicle management system, entrance and exit management system, intrusion alarm system, fire system to provide a layer of interface to achieve system heterogeneity and integration.
Video monitoring system based on network to the specific requirements of the safety, according to the city zoo will monitor the city zoo and security to a new management level, realize to monitor and alarm as the main line, combined with a variety of building a real business, infiltrate the building, the various functional departments, to promote the business relationship between the various functional departments.Create new application models to improve the efficiency of service and management.In the case of saving manpower and material resources, to meet the entire zoo safety, prevention, management requirements, maximum protection of the benefit and safety of the city's zoo.
Scalability
IP camera wifi monitoring system is completely based on computer network and IP video terminal equipment.The modular IP intelligent acquisition device can extend the touch of video monitoring to every corner of the network, leaving sufficient room for future protection.
Internet video monitoring system is using the latest digital video technology.Network communication technology 2 a set of software and hardware combination.The new foot.Complete monitoring is no problem.Each original module can be used to load images on the network head according to the business needs of the department in the monitoring center and other workplaces.The optimal utilization is obtained in several periods.
Monitor point table
This project focuses on the monitoring of the rear feeding field of the zoo. On the basis of the original coverage, the video monitoring in the park is supplemented and improved to eliminate the blind spot of monitoring in key areas.
![](https://v4-upload.goalsites.com/346/1575428407_%E5%BE%AE%E4%BF%A1%E5%9B%BE%E7%89%87_20191202155624.jpg)
CNC Machining is the process that involves the use of computers to control the machine tools. It is best used by the manufacturing sector with use of pre-programmed computer software dictating the involvement of machinery. With this process, companies can control a range of complex machinery, from grinders and lathes to mills and routers. What exactly is CNC? It is the standard for Computer Numerical Control. The unique software and control set the system apart for use in CNC machining. In a single set of prompts, three-dimensional cutting tasks can be accomplished. The CNC system resembles like a regular set of computer components and the consoles employed in CNC machining distinguish it from other forms of computation.
It is the manufacturing process in which pre-programmed computer software dictates the movement of factory tools. The desired cuts are programmed into the software and the programmed mechanism is flawless within the numerical system. The tools in the numerical control system are outlined by a series of inputs. In the numerical control machine, the programs are inputted via punch cards. CNC systems offer far more expansive computational capacity. It is not static and newer prompts can be added to pre-existing programs through revised code.
Types of CNC Machines
CNC Mills – They are capable of running on programs comprised of numbers and letter-based prompts, which guides pieces across various distances. The basic mills consist of a three-axis system (X, Y, and Z) with newer mills accommodated in the three-dimensional axes.
Lathes – In these machines, pieces are cut in a circular direction with indexable tools. The cuts employed by lathes are carried out with precision and high velocity. The lathes are used for making complex designs and the control functions of both the machines are similar.
Plasma Cutters – The material is cut with a plasma torch in plasma cutter. It is applied to metals and can also be employed on other surfaces. It is generated through a combination of compressed-air gas and electrical arcs for speed and necessary heat.
Electric Discharge Machines – It is referred to as die sinking and spark machining. It molds work-pieces into particular shapes with electrical sparks. The current discharge is occurring between two electrodes.
Look at the further tools and components used within CNC systems
Embroidery machines,Wood routers,Turret punchers,Wire-bending machines,Foam cutters,Laser cutters,Cylindrical grinders,3D printers,Glass cutters.
Both small and large businesses need fabrication solutions companies in China providing the right CNC machines for all budgets, large and small. They come with a large number of customizable options to fulfill the requirements of the company. The machines are manufactured with certified laser calibration equipment. For accurate consistent cutting, heavy steel frames ensure durability and stability. Reach out to the correct manufacturing company which can provide you the best-fabricated machines.
Tag: Rapid prototyping, CNC machining, Vacuum casting, China Rapid Prototyping, Sheet metal processing, China injection molding, 3d printing china,China CNC Prototyping Supplier, China CNC Rapid Processing
Zipper Extruder Machine can be classified into continuous extrusion and discontinuous extrusion according to the type of action. Plastic extruder is actually one of plastic machinery. The extruder can divide the machine head into a beveled machine head and a right-angle machine head according to the direction of the material flow of the machine head and the center line of the screw.
The shell of the machine head is generally fixed to the fuselage with bolts. The die in the machine head has a core seat, so the nut can be fixed at the port where the machine head enters. The front of the core seat is equipped with the core. And the center of the core seat is perforated, so it can be used to pass the core wire.
The operation method of the zipper extruder is also relatively simple. It is possible to make the clip chain of various switches by changing the mold. The zipper extruder is generally made by the main extruder, mold setting, cooling water, constant temperature setting, dewatering device, and air drying. The device is combined with the clamping and closing device, as well as the automatic placement and rewinding. The mold structure is very flexible, and it is very convenient to install and disassemble.
What is injection molding, that is, the method of manufacturing plastic materials using plastic injection molding machines and molds into plastic products is called injection molding. The plastic raw material is dried and fed into the barrel, and is heated to be molten. Under the push of the screw or the piston, the nozzle and the feeding system are injected into the closed cavity, and after cooling, the mold is hardened and shaped, and the tool used in the molding process is called aluminum injection molds.
The injection mold consists of seven systems: the guiding system, the supporting system, the forming part system, the pouring system, the cooling system, the ejection system, and the exhaust system.
The mold consisting of the above systems, the plastic through the pouring system, through the gate into the cavity, after the filling pressure is cooled by the cooling system, the product is condensed and solidified, and then ejected through the ejection system to complete a molding cycle.
Gating system
After the plastic melt exits the nozzle of the injection machine, it reaches the passage through the mold before the cavity. The molded part system is mainly designed to allow the finished product to be smoothly shot and molded to obtain an ideal product.
Cooling system
The cooling system includes a cooling water channel, a mold temperature controller, and a heating assembly.
1. The role of setting the cooling waterway
* Control mold temperature to improve the quality of plastic parts, mainly in: the effect on surface finish, residual stress, crystallinity, thermal bending.
* Shorten the molding cycle, 80% of the molding cycle is used for cooling, and a well-designed cooling system is necessary to increase productivity.
* Cool large slides to avoid jamming.
2. Cooling method
* Water cooling
* Oil cooling
* Air cooling
* Chilled water cooling
Ejection system
The ejector of the product is the last step in the injection molding process. When the product is cured in the mold, an effective way is needed to eject it from the mold. The quality of the topping will ultimately determine the quality of the product. Therefore, the ejection of the product cannot be ignored. Moreover, in the ejection, the product cannot be deformed, whitened, broken or the like to damage the product. This device is the ejection system. The ejector system has the following categories:
1. Dome needle
2. Flat thimble
3. Sleeve
4. Top block
5. Stripping plate
6. Oblique pin
7. Gas top
Exhaust system
The purpose of the exhaust is to reduce the inconvenience such as air entrainment and scorching caused by the presence of gas in the mold.
Gas source
a. The air present in the feed system and cavity
b. Evaporation of water in plastics
c. Plastic decomposition produces gas
d. Decomposition or chemical reaction of certain additives in plastics
Guidance system
In the mold, the guiding mechanism is mainly used to ensure the exact matching between the male mold and the female mold or other parts in the mold to ensure the shape and dimensional accuracy of the plastic products, and to avoid various parts in the mold. Collision and interference occur.
Support system
The injection molding machine has a large injection pressure. When the span between the two mold legs is large and the strength of the male formwork is insufficient, the male formwork will produce a twist deformation. The use of the support column (SP) is to form a number of fulcrums at the bottom of the male formwork to minimize the deformation of the male formwork.