As high-power LEDs have proved their ability to deliver the luminous flux and efficacy needed to satisfy an ever-growing variety of applications, component manufacturers have turned their attention to refining the quality of the light produced. Indeed the lighting industry is demanding solid-state lighting (SSL) technology that can deliver consistent color and light output over relatively-large surface areas. Achieving color consistency with phosphor-converted white LEDs can be costly and/or difficult. Remote-phosphor technology, however, can deliver color consistency and efficacy gains.
Technical improvements in the quality of light will support the efforts of LED lighting vendors to produce replacements for incandescent or compact-fluorescent lamps in industry-standard form factors, or for fixtures that traditionally use ordinary fluorescent tubes such as troffers and other recessed ceiling lights.
To meet the established form factors for troffer lights, for example, equivalent LED retrofits will need to have a large light-emitting surface. This challenges designers to achieve smooth and even illumination across the entire surface. In fact, a uniform and consistent light-emitting surface, unmarked by identifiable point sources and exempt from noticeable chromaticity variation, is desirable in many applications ranging from large industrial lights to small bulbs for domestic use.
In addition, the characteristics of the light emitted by each LED in a bulb or fixture containing multiple LEDs must be closely matched. However, variations in manufacturing processes can result in LED chips having different flux, color and forward voltage from unit to unit, which may not be acceptable for the end product if not dealt with effectively.
LED manufacturers have developed various ways to overcome such effects. The most familiar of these is LED binning: the LEDs are tested and then categorized into one of a number of groups, or bins, according to the characteristic of the light produced. Fulfilling individual customer orders from a small number of such bins – or even a single bin – ensures that each customer will receive devices that are matched in performance, with the closeness of the match required depending on the application.
The binning system, although effective, has some disadvantages: it can be difficult for customers to understand, and lead-time issues may arise if the number of LED units available in any one bin is insufficient to satisfy a complete order immediately. It is worth noting, however, that LED manufacturing processes have significantly improved, allowing binning limits to be revised. Smaller bins have been published, as defined by the American National Standards Institute (ANSI), and some LED manufacturers even offer sub-ANSI binning.
An alternative approach is to adjust the characteristics of the light from each LED using optical techniques to normalize the wavelengths to within a certain range. This can reduce or eliminate the need for binning. For example, this has enabled Philips Lumileds to introduce its new “Freedom from Binning” product ranges such as the Luxeon A family. By exactly matching the phosphor coating to the wavelength of light emitted by each royal-blue LED die, a technique the company calls Lumiramic phosphor technology, Philips Lumileds can achieve remarkably uniform outputs in terms of the color temperature of white light.
Technical improvements in the quality of light will support the efforts of LED lighting vendors to produce replacements for incandescent or compact-fluorescent lamps in industry-standard form factors, or for fixtures that traditionally use ordinary fluorescent tubes such as troffers and other recessed ceiling lights.
To meet the established form factors for troffer lights, for example, equivalent LED retrofits will need to have a large light-emitting surface. This challenges designers to achieve smooth and even illumination across the entire surface. In fact, a uniform and consistent light-emitting surface, unmarked by identifiable point sources and exempt from noticeable chromaticity variation, is desirable in many applications ranging from large industrial lights to small bulbs for domestic use.
In addition, the characteristics of the light emitted by each LED in a bulb or fixture containing multiple LEDs must be closely matched. However, variations in manufacturing processes can result in LED chips having different flux, color and forward voltage from unit to unit, which may not be acceptable for the end product if not dealt with effectively.
LED manufacturers have developed various ways to overcome such effects. The most familiar of these is LED binning: the LEDs are tested and then categorized into one of a number of groups, or bins, according to the characteristic of the light produced. Fulfilling individual customer orders from a small number of such bins – or even a single bin – ensures that each customer will receive devices that are matched in performance, with the closeness of the match required depending on the application.
The binning system, although effective, has some disadvantages: it can be difficult for customers to understand, and lead-time issues may arise if the number of LED units available in any one bin is insufficient to satisfy a complete order immediately. It is worth noting, however, that LED manufacturing processes have significantly improved, allowing binning limits to be revised. Smaller bins have been published, as defined by the American National Standards Institute (ANSI), and some LED manufacturers even offer sub-ANSI binning.
An alternative approach is to adjust the characteristics of the light from each LED using optical techniques to normalize the wavelengths to within a certain range. This can reduce or eliminate the need for binning. For example, this has enabled Philips Lumileds to introduce its new “Freedom from Binning” product ranges such as the Luxeon A family. By exactly matching the phosphor coating to the wavelength of light emitted by each royal-blue LED die, a technique the company calls Lumiramic phosphor technology, Philips Lumileds can achieve remarkably uniform outputs in terms of the color temperature of white light.